linux-old/Documentation/README.DAC960
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   1   Linux Driver for Mylex DAC960/AcceleRAID/eXtremeRAID PCI RAID Controllers
   2
   3                        Version 2.2.11 for Linux 2.2.19
   4                        Version 2.4.11 for Linux 2.4.12
   5
   6                              PRODUCTION RELEASE
   7
   8                                11 October 2001
   9
  10                               Leonard N. Zubkoff
  11                               Dandelion Digital
  12                               lnz@dandelion.com
  13
  14         Copyright 1998-2001 by Leonard N. Zubkoff <lnz@dandelion.com>
  15
  16
  17                                 INTRODUCTION
  18
  19Mylex, Inc. designs and manufactures a variety of high performance PCI RAID
  20controllers.  Mylex Corporation is located at 34551 Ardenwood Blvd., Fremont,
  21California 94555, USA and can be reached at 510.796.6100 or on the World Wide
  22Web at http://www.mylex.com.  Mylex Technical Support can be reached by
  23electronic mail at mylexsup@us.ibm.com, by voice at 510.608.2400, or by FAX at
  24510.745.7715.  Contact information for offices in Europe and Japan is available
  25on their Web site.
  26
  27The latest information on Linux support for DAC960 PCI RAID Controllers, as
  28well as the most recent release of this driver, will always be available from
  29my Linux Home Page at URL "http://www.dandelion.com/Linux/".  The Linux DAC960
  30driver supports all current Mylex PCI RAID controllers including the new
  31eXtremeRAID 2000/3000 and AcceleRAID 352/170/160 models which have an entirely
  32new firmware interface from the older eXtremeRAID 1100, AcceleRAID 150/200/250,
  33and DAC960PJ/PG/PU/PD/PL.  See below for a complete controller list as well as
  34minimum firmware version requirements.  For simplicity, in most places this
  35documentation refers to DAC960 generically rather than explicitly listing all
  36the supported models.
  37
  38Driver bug reports should be sent via electronic mail to "lnz@dandelion.com".
  39Please include with the bug report the complete configuration messages reported
  40by the driver at startup, along with any subsequent system messages relevant to
  41the controller's operation, and a detailed description of your system's
  42hardware configuration.  Driver bugs are actually quite rare; if you encounter
  43problems with disks being marked offline, for example, please contact Mylex
  44Technical Support as the problem is related to the hardware configuration
  45rather than the Linux driver.
  46
  47Please consult the RAID controller documentation for detailed information
  48regarding installation and configuration of the controllers.  This document
  49primarily provides information specific to the Linux support.
  50
  51
  52                                DRIVER FEATURES
  53
  54The DAC960 RAID controllers are supported solely as high performance RAID
  55controllers, not as interfaces to arbitrary SCSI devices.  The Linux DAC960
  56driver operates at the block device level, the same level as the SCSI and IDE
  57drivers.  Unlike other RAID controllers currently supported on Linux, the
  58DAC960 driver is not dependent on the SCSI subsystem, and hence avoids all the
  59complexity and unnecessary code that would be associated with an implementation
  60as a SCSI driver.  The DAC960 driver is designed for as high a performance as
  61possible with no compromises or extra code for compatibility with lower
  62performance devices.  The DAC960 driver includes extensive error logging and
  63online configuration management capabilities.  Except for initial configuration
  64of the controller and adding new disk drives, most everything can be handled
  65from Linux while the system is operational.
  66
  67The DAC960 driver is architected to support up to 8 controllers per system.
  68Each DAC960 parallel SCSI controller can support up to 15 disk drives per
  69channel, for a maximum of 60 drives on a four channel controller; the fibre
  70channel eXtremeRAID 3000 controller supports up to 125 disk drives per loop for
  71a total of 250 drives.  The drives installed on a controller are divided into
  72one or more "Drive Groups", and then each Drive Group is subdivided further
  73into 1 to 32 "Logical Drives".  Each Logical Drive has a specific RAID Level
  74and caching policy associated with it, and it appears to Linux as a single
  75block device.  Logical Drives are further subdivided into up to 7 partitions
  76through the normal Linux and PC disk partitioning schemes.  Logical Drives are
  77also known as "System Drives", and Drive Groups are also called "Packs".  Both
  78terms are in use in the Mylex documentation; I have chosen to standardize on
  79the more generic "Logical Drive" and "Drive Group".
  80
  81DAC960 RAID disk devices are named in the style of the Device File System
  82(DEVFS).  The device corresponding to Logical Drive D on Controller C is
  83referred to as /dev/rd/cCdD, and the partitions are called /dev/rd/cCdDp1
  84through /dev/rd/cCdDp7.  For example, partition 3 of Logical Drive 5 on
  85Controller 2 is referred to as /dev/rd/c2d5p3.  Note that unlike with SCSI
  86disks the device names will not change in the event of a disk drive failure.
  87The DAC960 driver is assigned major numbers 48 - 55 with one major number per
  88controller.  The 8 bits of minor number are divided into 5 bits for the Logical
  89Drive and 3 bits for the partition.
  90
  91
  92          SUPPORTED DAC960/AcceleRAID/eXtremeRAID PCI RAID CONTROLLERS
  93
  94The following list comprises the supported DAC960, AcceleRAID, and eXtremeRAID
  95PCI RAID Controllers as of the date of this document.  It is recommended that
  96anyone purchasing a Mylex PCI RAID Controller not in the following table
  97contact the author beforehand to verify that it is or will be supported.
  98
  99eXtremeRAID 3000
 100            1 Wide Ultra-2/LVD SCSI channel
 101            2 External Fibre FC-AL channels
 102            233MHz StrongARM SA 110 Processor
 103            64 Bit 33MHz PCI (backward compatible with 32 Bit PCI slots)
 104            32MB/64MB ECC SDRAM Memory
 105
 106eXtremeRAID 2000
 107            4 Wide Ultra-160 LVD SCSI channels
 108            233MHz StrongARM SA 110 Processor
 109            64 Bit 33MHz PCI (backward compatible with 32 Bit PCI slots)
 110            32MB/64MB ECC SDRAM Memory
 111
 112AcceleRAID 352
 113            2 Wide Ultra-160 LVD SCSI channels
 114            100MHz Intel i960RN RISC Processor
 115            64 Bit 33MHz PCI (backward compatible with 32 Bit PCI slots)
 116            32MB/64MB ECC SDRAM Memory
 117
 118AcceleRAID 170
 119            1 Wide Ultra-160 LVD SCSI channel
 120            100MHz Intel i960RM RISC Processor
 121            16MB/32MB/64MB ECC SDRAM Memory
 122
 123AcceleRAID 160 (AcceleRAID 170LP)
 124            1 Wide Ultra-160 LVD SCSI channel
 125            100MHz Intel i960RS RISC Processor
 126            Built in 16M ECC SDRAM Memory
 127            PCI Low Profile Form Factor - fit for 2U height
 128
 129eXtremeRAID 1100 (DAC1164P)
 130            3 Wide Ultra-2/LVD SCSI channels
 131            233MHz StrongARM SA 110 Processor
 132            64 Bit 33MHz PCI (backward compatible with 32 Bit PCI slots)
 133            16MB/32MB/64MB Parity SDRAM Memory with Battery Backup
 134
 135AcceleRAID 250 (DAC960PTL1)
 136            Uses onboard Symbios SCSI chips on certain motherboards
 137            Also includes one onboard Wide Ultra-2/LVD SCSI Channel
 138            66MHz Intel i960RD RISC Processor
 139            4MB/8MB/16MB/32MB/64MB/128MB ECC EDO Memory
 140
 141AcceleRAID 200 (DAC960PTL0)
 142            Uses onboard Symbios SCSI chips on certain motherboards
 143            Includes no onboard SCSI Channels
 144            66MHz Intel i960RD RISC Processor
 145            4MB/8MB/16MB/32MB/64MB/128MB ECC EDO Memory
 146
 147AcceleRAID 150 (DAC960PRL)
 148            Uses onboard Symbios SCSI chips on certain motherboards
 149            Also includes one onboard Wide Ultra-2/LVD SCSI Channel
 150            33MHz Intel i960RP RISC Processor
 151            4MB Parity EDO Memory
 152
 153DAC960PJ    1/2/3 Wide Ultra SCSI-3 Channels
 154            66MHz Intel i960RD RISC Processor
 155            4MB/8MB/16MB/32MB/64MB/128MB ECC EDO Memory
 156
 157DAC960PG    1/2/3 Wide Ultra SCSI-3 Channels
 158            33MHz Intel i960RP RISC Processor
 159            4MB/8MB ECC EDO Memory
 160
 161DAC960PU    1/2/3 Wide Ultra SCSI-3 Channels
 162            Intel i960CF RISC Processor
 163            4MB/8MB EDRAM or 2MB/4MB/8MB/16MB/32MB DRAM Memory
 164
 165DAC960PD    1/2/3 Wide Fast SCSI-2 Channels
 166            Intel i960CF RISC Processor
 167            4MB/8MB EDRAM or 2MB/4MB/8MB/16MB/32MB DRAM Memory
 168
 169DAC960PL    1/2/3 Wide Fast SCSI-2 Channels
 170            Intel i960 RISC Processor
 171            2MB/4MB/8MB/16MB/32MB DRAM Memory
 172
 173DAC960P     1/2/3 Wide Fast SCSI-2 Channels
 174            Intel i960 RISC Processor
 175            2MB/4MB/8MB/16MB/32MB DRAM Memory
 176
 177For the eXtremeRAID 2000/3000 and AcceleRAID 352/170/160, firmware version
 1786.00-01 or above is required.
 179
 180For the eXtremeRAID 1100, firmware version 5.06-0-52 or above is required.
 181
 182For the AcceleRAID 250, 200, and 150, firmware version 4.06-0-57 or above is
 183required.
 184
 185For the DAC960PJ and DAC960PG, firmware version 4.06-0-00 or above is required.
 186
 187For the DAC960PU, DAC960PD, DAC960PL, and DAC960P, either firmware version
 1883.51-0-04 or above is required (for dual Flash ROM controllers), or firmware
 189version 2.73-0-00 or above is required (for single Flash ROM controllers)
 190
 191Please note that not all SCSI disk drives are suitable for use with DAC960
 192controllers, and only particular firmware versions of any given model may
 193actually function correctly.  Similarly, not all motherboards have a BIOS that
 194properly initializes the AcceleRAID 250, AcceleRAID 200, AcceleRAID 150,
 195DAC960PJ, and DAC960PG because the Intel i960RD/RP is a multi-function device.
 196If in doubt, contact Mylex RAID Technical Support (mylexsup@us.ibm.com) to
 197verify compatibility.  Mylex makes available a hard disk compatibility list at
 198http://www.mylex.com/support/hdcomp/hd-lists.html.
 199
 200
 201                              DRIVER INSTALLATION
 202
 203This distribution was prepared for Linux kernel version 2.2.19 or 2.4.12.
 204
 205To install the DAC960 RAID driver, you may use the following commands,
 206replacing "/usr/src" with wherever you keep your Linux kernel source tree:
 207
 208  cd /usr/src
 209  tar -xvzf DAC960-2.2.11.tar.gz (or DAC960-2.4.11.tar.gz)
 210  mv README.DAC960 linux/Documentation
 211  mv DAC960.[ch] linux/drivers/block
 212  patch -p0 < DAC960.patch (if DAC960.patch is included)
 213  cd linux
 214  make config
 215  make depend
 216  make bzImage (or zImage)
 217
 218Then install "arch/i386/boot/bzImage" or "arch/i386/boot/zImage" as your
 219standard kernel, run lilo if appropriate, and reboot.
 220
 221To create the necessary devices in /dev, the "make_rd" script included in
 222"DAC960-Utilities.tar.gz" from http://www.dandelion.com/Linux/ may be used.
 223LILO 21 and FDISK v2.9 include DAC960 support; also included in this archive
 224are patches to LILO 20 and FDISK v2.8 that add DAC960 support, along with
 225statically linked executables of LILO and FDISK.  This modified version of LILO
 226will allow booting from a DAC960 controller and/or mounting the root file
 227system from a DAC960.
 228
 229Red Hat Linux 6.0 and SuSE Linux 6.1 include support for Mylex PCI RAID
 230controllers.  Installing directly onto a DAC960 may be problematic from other
 231Linux distributions until their installation utilities are updated.
 232
 233
 234                              INSTALLATION NOTES
 235
 236Before installing Linux or adding DAC960 logical drives to an existing Linux
 237system, the controller must first be configured to provide one or more logical
 238drives using the BIOS Configuration Utility or DACCF.  Please note that since
 239there are only at most 6 usable partitions on each logical drive, systems
 240requiring more partitions should subdivide a drive group into multiple logical
 241drives, each of which can have up to 6 usable partitions.  Also, note that with
 242large disk arrays it is advisable to enable the 8GB BIOS Geometry (255/63)
 243rather than accepting the default 2GB BIOS Geometry (128/32); failing to so do
 244will cause the logical drive geometry to have more than 65535 cylinders which
 245will make it impossible for FDISK to be used properly.  The 8GB BIOS Geometry
 246can be enabled by configuring the DAC960 BIOS, which is accessible via Alt-M
 247during the BIOS initialization sequence.
 248
 249For maximum performance and the most efficient E2FSCK performance, it is
 250recommended that EXT2 file systems be built with a 4KB block size and 16 block
 251stride to match the DAC960 controller's 64KB default stripe size.  The command
 252"mke2fs -b 4096 -R stride=16 <device>" is appropriate.  Unless there will be a
 253large number of small files on the file systems, it is also beneficial to add
 254the "-i 16384" option to increase the bytes per inode parameter thereby
 255reducing the file system metadata.  Finally, on systems that will only be run
 256with Linux 2.2 or later kernels it is beneficial to enable sparse superblocks
 257with the "-s 1" option.
 258
 259
 260                      DAC960 ANNOUNCEMENTS MAILING LIST
 261
 262The DAC960 Announcements Mailing List provides a forum for informing Linux
 263users of new driver releases and other announcements regarding Linux support
 264for DAC960 PCI RAID Controllers.  To join the mailing list, send a message to
 265"dac960-announce-request@dandelion.com" with the line "subscribe" in the
 266message body.
 267
 268
 269                CONTROLLER CONFIGURATION AND STATUS MONITORING
 270
 271The DAC960 RAID controllers running firmware 4.06 or above include a Background
 272Initialization facility so that system downtime is minimized both for initial
 273installation and subsequent configuration of additional storage.  The BIOS
 274Configuration Utility (accessible via Alt-R during the BIOS initialization
 275sequence) is used to quickly configure the controller, and then the logical
 276drives that have been created are available for immediate use even while they
 277are still being initialized by the controller.  The primary need for online
 278configuration and status monitoring is then to avoid system downtime when disk
 279drives fail and must be replaced.  Mylex's online monitoring and configuration
 280utilities are being ported to Linux and will become available at some point in
 281the future.  Note that with a SAF-TE (SCSI Accessed Fault-Tolerant Enclosure)
 282enclosure, the controller is able to rebuild failed drives automatically as
 283soon as a drive replacement is made available.
 284
 285The primary interfaces for controller configuration and status monitoring are
 286special files created in the /proc/rd/... hierarchy along with the normal
 287system console logging mechanism.  Whenever the system is operating, the DAC960
 288driver queries each controller for status information every 10 seconds, and
 289checks for additional conditions every 60 seconds.  The initial status of each
 290controller is always available for controller N in /proc/rd/cN/initial_status,
 291and the current status as of the last status monitoring query is available in
 292/proc/rd/cN/current_status.  In addition, status changes are also logged by the
 293driver to the system console and will appear in the log files maintained by
 294syslog.  The progress of asynchronous rebuild or consistency check operations
 295is also available in /proc/rd/cN/current_status, and progress messages are
 296logged to the system console at most every 60 seconds.
 297
 298Starting with the 2.2.3/2.0.3 versions of the driver, the status information
 299available in /proc/rd/cN/initial_status and /proc/rd/cN/current_status has been
 300augmented to include the vendor, model, revision, and serial number (if
 301available) for each physical device found connected to the controller:
 302
 303***** DAC960 RAID Driver Version 2.2.3 of 19 August 1999 *****
 304Copyright 1998-1999 by Leonard N. Zubkoff <lnz@dandelion.com>
 305Configuring Mylex DAC960PRL PCI RAID Controller
 306  Firmware Version: 4.07-0-07, Channels: 1, Memory Size: 16MB
 307  PCI Bus: 1, Device: 4, Function: 1, I/O Address: Unassigned
 308  PCI Address: 0xFE300000 mapped at 0xA0800000, IRQ Channel: 21
 309  Controller Queue Depth: 128, Maximum Blocks per Command: 128
 310  Driver Queue Depth: 127, Maximum Scatter/Gather Segments: 33
 311  Stripe Size: 64KB, Segment Size: 8KB, BIOS Geometry: 255/63
 312  SAF-TE Enclosure Management Enabled
 313  Physical Devices:
 314    0:0  Vendor: IBM       Model: DRVS09D           Revision: 0270
 315         Serial Number:       68016775HA
 316         Disk Status: Online, 17928192 blocks
 317    0:1  Vendor: IBM       Model: DRVS09D           Revision: 0270
 318         Serial Number:       68004E53HA
 319         Disk Status: Online, 17928192 blocks
 320    0:2  Vendor: IBM       Model: DRVS09D           Revision: 0270
 321         Serial Number:       13013935HA
 322         Disk Status: Online, 17928192 blocks
 323    0:3  Vendor: IBM       Model: DRVS09D           Revision: 0270
 324         Serial Number:       13016897HA
 325         Disk Status: Online, 17928192 blocks
 326    0:4  Vendor: IBM       Model: DRVS09D           Revision: 0270
 327         Serial Number:       68019905HA
 328         Disk Status: Online, 17928192 blocks
 329    0:5  Vendor: IBM       Model: DRVS09D           Revision: 0270
 330         Serial Number:       68012753HA
 331         Disk Status: Online, 17928192 blocks
 332    0:6  Vendor: ESG-SHV   Model: SCA HSBP M6       Revision: 0.61
 333  Logical Drives:
 334    /dev/rd/c0d0: RAID-5, Online, 89640960 blocks, Write Thru
 335  No Rebuild or Consistency Check in Progress
 336
 337To simplify the monitoring process for custom software, the special file
 338/proc/rd/status returns "OK" when all DAC960 controllers in the system are
 339operating normally and no failures have occurred, or "ALERT" if any logical
 340drives are offline or critical or any non-standby physical drives are dead.
 341
 342Configuration commands for controller N are available via the special file
 343/proc/rd/cN/user_command.  A human readable command can be written to this
 344special file to initiate a configuration operation, and the results of the
 345operation can then be read back from the special file in addition to being
 346logged to the system console.  The shell command sequence
 347
 348  echo "<configuration-command>" > /proc/rd/c0/user_command
 349  cat /proc/rd/c0/user_command
 350
 351is typically used to execute configuration commands.  The configuration
 352commands are:
 353
 354  flush-cache
 355
 356    The "flush-cache" command flushes the controller's cache.  The system
 357    automatically flushes the cache at shutdown or if the driver module is
 358    unloaded, so this command is only needed to be certain a write back cache
 359    is flushed to disk before the system is powered off by a command to a UPS.
 360    Note that the flush-cache command also stops an asynchronous rebuild or
 361    consistency check, so it should not be used except when the system is being
 362    halted.
 363
 364  kill <channel>:<target-id>
 365
 366    The "kill" command marks the physical drive <channel>:<target-id> as DEAD.
 367    This command is provided primarily for testing, and should not be used
 368    during normal system operation.
 369
 370  make-online <channel>:<target-id>
 371
 372    The "make-online" command changes the physical drive <channel>:<target-id>
 373    from status DEAD to status ONLINE.  In cases where multiple physical drives
 374    have been killed simultaneously, this command may be used to bring all but
 375    one of them back online, after which a rebuild to the final drive is
 376    necessary.
 377
 378    Warning: make-online should only be used on a dead physical drive that is
 379    an active part of a drive group, never on a standby drive.  The command
 380    should never be used on a dead drive that is part of a critical logical
 381    drive; rebuild should be used if only a single drive is dead.
 382
 383  make-standby <channel>:<target-id>
 384
 385    The "make-standby" command changes physical drive <channel>:<target-id>
 386    from status DEAD to status STANDBY.  It should only be used in cases where
 387    a dead drive was replaced after an automatic rebuild was performed onto a
 388    standby drive.  It cannot be used to add a standby drive to the controller
 389    configuration if one was not created initially; the BIOS Configuration
 390    Utility must be used for that currently.
 391
 392  rebuild <channel>:<target-id>
 393
 394    The "rebuild" command initiates an asynchronous rebuild onto physical drive
 395    <channel>:<target-id>.  It should only be used when a dead drive has been
 396    replaced.
 397
 398  check-consistency <logical-drive-number>
 399
 400    The "check-consistency" command initiates an asynchronous consistency check
 401    of <logical-drive-number> with automatic restoration.  It can be used
 402    whenever it is desired to verify the consistency of the redundancy
 403    information.
 404
 405  cancel-rebuild
 406  cancel-consistency-check
 407
 408    The "cancel-rebuild" and "cancel-consistency-check" commands cancel any
 409    rebuild or consistency check operations previously initiated.
 410
 411
 412               EXAMPLE I - DRIVE FAILURE WITHOUT A STANDBY DRIVE
 413
 414The following annotated logs demonstrate the controller configuration and and
 415online status monitoring capabilities of the Linux DAC960 Driver.  The test
 416configuration comprises 6 1GB Quantum Atlas I disk drives on two channels of a
 417DAC960PJ controller.  The physical drives are configured into a single drive
 418group without a standby drive, and the drive group has been configured into two
 419logical drives, one RAID-5 and one RAID-6.  Note that these logs are from an
 420earlier version of the driver and the messages have changed somewhat with newer
 421releases, but the functionality remains similar.  First, here is the current
 422status of the RAID configuration:
 423
 424gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 425***** DAC960 RAID Driver Version 2.0.0 of 23 March 1999 *****
 426Copyright 1998-1999 by Leonard N. Zubkoff <lnz@dandelion.com>
 427Configuring Mylex DAC960PJ PCI RAID Controller
 428  Firmware Version: 4.06-0-08, Channels: 3, Memory Size: 8MB
 429  PCI Bus: 0, Device: 19, Function: 1, I/O Address: Unassigned
 430  PCI Address: 0xFD4FC000 mapped at 0x8807000, IRQ Channel: 9
 431  Controller Queue Depth: 128, Maximum Blocks per Command: 128
 432  Driver Queue Depth: 127, Maximum Scatter/Gather Segments: 33
 433  Stripe Size: 64KB, Segment Size: 8KB, BIOS Geometry: 255/63
 434  Physical Devices:
 435    0:1 - Disk: Online, 2201600 blocks
 436    0:2 - Disk: Online, 2201600 blocks
 437    0:3 - Disk: Online, 2201600 blocks
 438    1:1 - Disk: Online, 2201600 blocks
 439    1:2 - Disk: Online, 2201600 blocks
 440    1:3 - Disk: Online, 2201600 blocks
 441  Logical Drives:
 442    /dev/rd/c0d0: RAID-5, Online, 5498880 blocks, Write Thru
 443    /dev/rd/c0d1: RAID-6, Online, 3305472 blocks, Write Thru
 444  No Rebuild or Consistency Check in Progress
 445
 446gwynedd:/u/lnz# cat /proc/rd/status
 447OK
 448
 449The above messages indicate that everything is healthy, and /proc/rd/status
 450returns "OK" indicating that there are no problems with any DAC960 controller
 451in the system.  For demonstration purposes, while I/O is active Physical Drive
 4521:1 is now disconnected, simulating a drive failure.  The failure is noted by
 453the driver within 10 seconds of the controller's having detected it, and the
 454driver logs the following console status messages indicating that Logical
 455Drives 0 and 1 are now CRITICAL as a result of Physical Drive 1:1 being DEAD:
 456
 457DAC960#0: Physical Drive 1:2 Error Log: Sense Key = 6, ASC = 29, ASCQ = 02
 458DAC960#0: Physical Drive 1:3 Error Log: Sense Key = 6, ASC = 29, ASCQ = 02
 459DAC960#0: Physical Drive 1:1 killed because of timeout on SCSI command
 460DAC960#0: Physical Drive 1:1 is now DEAD
 461DAC960#0: Logical Drive 0 (/dev/rd/c0d0) is now CRITICAL
 462DAC960#0: Logical Drive 1 (/dev/rd/c0d1) is now CRITICAL
 463
 464The Sense Keys logged here are just Check Condition / Unit Attention conditions
 465arising from a SCSI bus reset that is forced by the controller during its error
 466recovery procedures.  Concurrently with the above, the driver status available
 467from /proc/rd also reflects the drive failure.  The status message in
 468/proc/rd/status has changed from "OK" to "ALERT":
 469
 470gwynedd:/u/lnz# cat /proc/rd/status
 471ALERT
 472
 473and /proc/rd/c0/current_status has been updated:
 474
 475gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 476  ...
 477  Physical Devices:
 478    0:1 - Disk: Online, 2201600 blocks
 479    0:2 - Disk: Online, 2201600 blocks
 480    0:3 - Disk: Online, 2201600 blocks
 481    1:1 - Disk: Dead, 2201600 blocks
 482    1:2 - Disk: Online, 2201600 blocks
 483    1:3 - Disk: Online, 2201600 blocks
 484  Logical Drives:
 485    /dev/rd/c0d0: RAID-5, Critical, 5498880 blocks, Write Thru
 486    /dev/rd/c0d1: RAID-6, Critical, 3305472 blocks, Write Thru
 487  No Rebuild or Consistency Check in Progress
 488
 489Since there are no standby drives configured, the system can continue to access
 490the logical drives in a performance degraded mode until the failed drive is
 491replaced and a rebuild operation completed to restore the redundancy of the
 492logical drives.  Once Physical Drive 1:1 is replaced with a properly
 493functioning drive, or if the physical drive was killed without having failed
 494(e.g., due to electrical problems on the SCSI bus), the user can instruct the
 495controller to initiate a rebuild operation onto the newly replaced drive:
 496
 497gwynedd:/u/lnz# echo "rebuild 1:1" > /proc/rd/c0/user_command
 498gwynedd:/u/lnz# cat /proc/rd/c0/user_command
 499Rebuild of Physical Drive 1:1 Initiated
 500
 501The echo command instructs the controller to initiate an asynchronous rebuild
 502operation onto Physical Drive 1:1, and the status message that results from the
 503operation is then available for reading from /proc/rd/c0/user_command, as well
 504as being logged to the console by the driver.
 505
 506Within 10 seconds of this command the driver logs the initiation of the
 507asynchronous rebuild operation:
 508
 509DAC960#0: Rebuild of Physical Drive 1:1 Initiated
 510DAC960#0: Physical Drive 1:1 Error Log: Sense Key = 6, ASC = 29, ASCQ = 01
 511DAC960#0: Physical Drive 1:1 is now WRITE-ONLY
 512DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 1% completed
 513
 514and /proc/rd/c0/current_status is updated:
 515
 516gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 517  ...
 518  Physical Devices:
 519    0:1 - Disk: Online, 2201600 blocks
 520    0:2 - Disk: Online, 2201600 blocks
 521    0:3 - Disk: Online, 2201600 blocks
 522    1:1 - Disk: Write-Only, 2201600 blocks
 523    1:2 - Disk: Online, 2201600 blocks
 524    1:3 - Disk: Online, 2201600 blocks
 525  Logical Drives:
 526    /dev/rd/c0d0: RAID-5, Critical, 5498880 blocks, Write Thru
 527    /dev/rd/c0d1: RAID-6, Critical, 3305472 blocks, Write Thru
 528  Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 6% completed
 529
 530As the rebuild progresses, the current status in /proc/rd/c0/current_status is
 531updated every 10 seconds:
 532
 533gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 534  ...
 535  Physical Devices:
 536    0:1 - Disk: Online, 2201600 blocks
 537    0:2 - Disk: Online, 2201600 blocks
 538    0:3 - Disk: Online, 2201600 blocks
 539    1:1 - Disk: Write-Only, 2201600 blocks
 540    1:2 - Disk: Online, 2201600 blocks
 541    1:3 - Disk: Online, 2201600 blocks
 542  Logical Drives:
 543    /dev/rd/c0d0: RAID-5, Critical, 5498880 blocks, Write Thru
 544    /dev/rd/c0d1: RAID-6, Critical, 3305472 blocks, Write Thru
 545  Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 15% completed
 546
 547and every minute a progress message is logged to the console by the driver:
 548
 549DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 32% completed
 550DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 63% completed
 551DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 94% completed
 552DAC960#0: Rebuild in Progress: Logical Drive 1 (/dev/rd/c0d1) 94% completed
 553
 554Finally, the rebuild completes successfully.  The driver logs the status of the 
 555logical and physical drives and the rebuild completion:
 556
 557DAC960#0: Rebuild Completed Successfully
 558DAC960#0: Physical Drive 1:1 is now ONLINE
 559DAC960#0: Logical Drive 0 (/dev/rd/c0d0) is now ONLINE
 560DAC960#0: Logical Drive 1 (/dev/rd/c0d1) is now ONLINE
 561
 562/proc/rd/c0/current_status is updated:
 563
 564gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 565  ...
 566  Physical Devices:
 567    0:1 - Disk: Online, 2201600 blocks
 568    0:2 - Disk: Online, 2201600 blocks
 569    0:3 - Disk: Online, 2201600 blocks
 570    1:1 - Disk: Online, 2201600 blocks
 571    1:2 - Disk: Online, 2201600 blocks
 572    1:3 - Disk: Online, 2201600 blocks
 573  Logical Drives:
 574    /dev/rd/c0d0: RAID-5, Online, 5498880 blocks, Write Thru
 575    /dev/rd/c0d1: RAID-6, Online, 3305472 blocks, Write Thru
 576  Rebuild Completed Successfully
 577
 578and /proc/rd/status indicates that everything is healthy once again:
 579
 580gwynedd:/u/lnz# cat /proc/rd/status
 581OK
 582
 583
 584                EXAMPLE II - DRIVE FAILURE WITH A STANDBY DRIVE
 585
 586The following annotated logs demonstrate the controller configuration and and
 587online status monitoring capabilities of the Linux DAC960 Driver.  The test
 588configuration comprises 6 1GB Quantum Atlas I disk drives on two channels of a
 589DAC960PJ controller.  The physical drives are configured into a single drive
 590group with a standby drive, and the drive group has been configured into two
 591logical drives, one RAID-5 and one RAID-6.  Note that these logs are from an
 592earlier version of the driver and the messages have changed somewhat with newer
 593releases, but the functionality remains similar.  First, here is the current
 594status of the RAID configuration:
 595
 596gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 597***** DAC960 RAID Driver Version 2.0.0 of 23 March 1999 *****
 598Copyright 1998-1999 by Leonard N. Zubkoff <lnz@dandelion.com>
 599Configuring Mylex DAC960PJ PCI RAID Controller
 600  Firmware Version: 4.06-0-08, Channels: 3, Memory Size: 8MB
 601  PCI Bus: 0, Device: 19, Function: 1, I/O Address: Unassigned
 602  PCI Address: 0xFD4FC000 mapped at 0x8807000, IRQ Channel: 9
 603  Controller Queue Depth: 128, Maximum Blocks per Command: 128
 604  Driver Queue Depth: 127, Maximum Scatter/Gather Segments: 33
 605  Stripe Size: 64KB, Segment Size: 8KB, BIOS Geometry: 255/63
 606  Physical Devices:
 607    0:1 - Disk: Online, 2201600 blocks
 608    0:2 - Disk: Online, 2201600 blocks
 609    0:3 - Disk: Online, 2201600 blocks
 610    1:1 - Disk: Online, 2201600 blocks
 611    1:2 - Disk: Online, 2201600 blocks
 612    1:3 - Disk: Standby, 2201600 blocks
 613  Logical Drives:
 614    /dev/rd/c0d0: RAID-5, Online, 4399104 blocks, Write Thru
 615    /dev/rd/c0d1: RAID-6, Online, 2754560 blocks, Write Thru
 616  No Rebuild or Consistency Check in Progress
 617
 618gwynedd:/u/lnz# cat /proc/rd/status
 619OK
 620
 621The above messages indicate that everything is healthy, and /proc/rd/status
 622returns "OK" indicating that there are no problems with any DAC960 controller
 623in the system.  For demonstration purposes, while I/O is active Physical Drive
 6241:2 is now disconnected, simulating a drive failure.  The failure is noted by
 625the driver within 10 seconds of the controller's having detected it, and the
 626driver logs the following console status messages:
 627
 628DAC960#0: Physical Drive 1:1 Error Log: Sense Key = 6, ASC = 29, ASCQ = 02
 629DAC960#0: Physical Drive 1:3 Error Log: Sense Key = 6, ASC = 29, ASCQ = 02
 630DAC960#0: Physical Drive 1:2 killed because of timeout on SCSI command
 631DAC960#0: Physical Drive 1:2 is now DEAD
 632DAC960#0: Physical Drive 1:2 killed because it was removed
 633DAC960#0: Logical Drive 0 (/dev/rd/c0d0) is now CRITICAL
 634DAC960#0: Logical Drive 1 (/dev/rd/c0d1) is now CRITICAL
 635
 636Since a standby drive is configured, the controller automatically begins
 637rebuilding onto the standby drive:
 638
 639DAC960#0: Physical Drive 1:3 is now WRITE-ONLY
 640DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 4% completed
 641
 642Concurrently with the above, the driver status available from /proc/rd also
 643reflects the drive failure and automatic rebuild.  The status message in
 644/proc/rd/status has changed from "OK" to "ALERT":
 645
 646gwynedd:/u/lnz# cat /proc/rd/status
 647ALERT
 648
 649and /proc/rd/c0/current_status has been updated:
 650
 651gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 652  ...
 653  Physical Devices:
 654    0:1 - Disk: Online, 2201600 blocks
 655    0:2 - Disk: Online, 2201600 blocks
 656    0:3 - Disk: Online, 2201600 blocks
 657    1:1 - Disk: Online, 2201600 blocks
 658    1:2 - Disk: Dead, 2201600 blocks
 659    1:3 - Disk: Write-Only, 2201600 blocks
 660  Logical Drives:
 661    /dev/rd/c0d0: RAID-5, Critical, 4399104 blocks, Write Thru
 662    /dev/rd/c0d1: RAID-6, Critical, 2754560 blocks, Write Thru
 663  Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 4% completed
 664
 665As the rebuild progresses, the current status in /proc/rd/c0/current_status is
 666updated every 10 seconds:
 667
 668gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 669  ...
 670  Physical Devices:
 671    0:1 - Disk: Online, 2201600 blocks
 672    0:2 - Disk: Online, 2201600 blocks
 673    0:3 - Disk: Online, 2201600 blocks
 674    1:1 - Disk: Online, 2201600 blocks
 675    1:2 - Disk: Dead, 2201600 blocks
 676    1:3 - Disk: Write-Only, 2201600 blocks
 677  Logical Drives:
 678    /dev/rd/c0d0: RAID-5, Critical, 4399104 blocks, Write Thru
 679    /dev/rd/c0d1: RAID-6, Critical, 2754560 blocks, Write Thru
 680  Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 40% completed
 681
 682and every minute a progress message is logged on the console by the driver:
 683
 684DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 40% completed
 685DAC960#0: Rebuild in Progress: Logical Drive 0 (/dev/rd/c0d0) 76% completed
 686DAC960#0: Rebuild in Progress: Logical Drive 1 (/dev/rd/c0d1) 66% completed
 687DAC960#0: Rebuild in Progress: Logical Drive 1 (/dev/rd/c0d1) 84% completed
 688
 689Finally, the rebuild completes successfully.  The driver logs the status of the 
 690logical and physical drives and the rebuild completion:
 691
 692DAC960#0: Rebuild Completed Successfully
 693DAC960#0: Physical Drive 1:3 is now ONLINE
 694DAC960#0: Logical Drive 0 (/dev/rd/c0d0) is now ONLINE
 695DAC960#0: Logical Drive 1 (/dev/rd/c0d1) is now ONLINE
 696
 697/proc/rd/c0/current_status is updated:
 698
 699***** DAC960 RAID Driver Version 2.0.0 of 23 March 1999 *****
 700Copyright 1998-1999 by Leonard N. Zubkoff <lnz@dandelion.com>
 701Configuring Mylex DAC960PJ PCI RAID Controller
 702  Firmware Version: 4.06-0-08, Channels: 3, Memory Size: 8MB
 703  PCI Bus: 0, Device: 19, Function: 1, I/O Address: Unassigned
 704  PCI Address: 0xFD4FC000 mapped at 0x8807000, IRQ Channel: 9
 705  Controller Queue Depth: 128, Maximum Blocks per Command: 128
 706  Driver Queue Depth: 127, Maximum Scatter/Gather Segments: 33
 707  Stripe Size: 64KB, Segment Size: 8KB, BIOS Geometry: 255/63
 708  Physical Devices:
 709    0:1 - Disk: Online, 2201600 blocks
 710    0:2 - Disk: Online, 2201600 blocks
 711    0:3 - Disk: Online, 2201600 blocks
 712    1:1 - Disk: Online, 2201600 blocks
 713    1:2 - Disk: Dead, 2201600 blocks
 714    1:3 - Disk: Online, 2201600 blocks
 715  Logical Drives:
 716    /dev/rd/c0d0: RAID-5, Online, 4399104 blocks, Write Thru
 717    /dev/rd/c0d1: RAID-6, Online, 2754560 blocks, Write Thru
 718  Rebuild Completed Successfully
 719
 720and /proc/rd/status indicates that everything is healthy once again:
 721
 722gwynedd:/u/lnz# cat /proc/rd/status
 723OK
 724
 725Note that the absence of a viable standby drive does not create an "ALERT"
 726status.  Once dead Physical Drive 1:2 has been replaced, the controller must be
 727told that this has occurred and that the newly replaced drive should become the
 728new standby drive:
 729
 730gwynedd:/u/lnz# echo "make-standby 1:2" > /proc/rd/c0/user_command
 731gwynedd:/u/lnz# cat /proc/rd/c0/user_command
 732Make Standby of Physical Drive 1:2 Succeeded
 733
 734The echo command instructs the controller to make Physical Drive 1:2 into a
 735standby drive, and the status message that results from the operation is then
 736available for reading from /proc/rd/c0/user_command, as well as being logged to
 737the console by the driver.  Within 60 seconds of this command the driver logs:
 738
 739DAC960#0: Physical Drive 1:2 Error Log: Sense Key = 6, ASC = 29, ASCQ = 01
 740DAC960#0: Physical Drive 1:2 is now STANDBY
 741DAC960#0: Make Standby of Physical Drive 1:2 Succeeded
 742
 743and /proc/rd/c0/current_status is updated:
 744
 745gwynedd:/u/lnz# cat /proc/rd/c0/current_status
 746  ...
 747  Physical Devices:
 748    0:1 - Disk: Online, 2201600 blocks
 749    0:2 - Disk: Online, 2201600 blocks
 750    0:3 - Disk: Online, 2201600 blocks
 751    1:1 - Disk: Online, 2201600 blocks
 752    1:2 - Disk: Standby, 2201600 blocks
 753    1:3 - Disk: Online, 2201600 blocks
 754  Logical Drives:
 755    /dev/rd/c0d0: RAID-5, Online, 4399104 blocks, Write Thru
 756    /dev/rd/c0d1: RAID-6, Online, 2754560 blocks, Write Thru
 757  Rebuild Completed Successfully
 758
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